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<a href="https://vibromera.eu"><img src="https://vibromera.eu/wp-content/uploads/2018/11/ktMdIYPAr64.jpg" alt="Portable Balancer Balanset-1A" /></a>
<a href="https://youtube.com/shorts/OpUMn6b3p0Y?si=cWMdUKv8IoI7RmCG" target="_blank">Watch YouTube Short</a><br>
<h1>Balanset-1A: Advanced Rotor Balancing Equipment for Industrial Applications</h1>
<p>In the realm of industrial machinery, rotor balancing is crucial for ensuring optimal performance and longevity of equipment. The <strong>Balanset-1A</strong> by Vibromera stands out as a premier device designed specifically for balancing rotors with precision and efficiency. Whether you are dealing with crushers, fans, mulchers, or complex turbine systems, Balanset-1A offers comprehensive solutions tailored to meet diverse industrial needs.</p>
<h2>Comprehensive Rotor Balancing Services and Equipment</h2>
<p>Rotor balancing is essential for minimizing vibrations, reducing wear and tear, and enhancing the overall efficiency of rotating machinery. Balanset-1A excels in balancing rotors in both single and dual planes, adapting to the structural nuances of various machines. This flexibility ensures that whether youвre working with narrow, disk-shaped rotors or longer, two-bearing rotors, Balanset-1A delivers precise balancing results.</p>
<h3>Single and Dual Plane Balancing</h3>
<p>The number of balancing planes required is determined by the specific design characteristics of the rotor. Single-plane (static) balancing is typically applied to narrow, disk-like rotors that lack significant axial vibrations. Common examples include:</p>
<ul>
<li>Narrow grinding wheels</li>
<li>V-belt pulleys</li>
<li>Disk flywheels</li>
<li>Gear wheels</li>
<li>Machine tool chucks</li>
<li>Narrow fans</li>
</ul>
<p>Dual-plane (dynamic) balancing is necessary for longer, two-bearing rotors often found in motors, generators, compressors, pumps, and turbine blades. Examples include:</p>
<ul>
<li>Electric motor and generator rotors</li>
<li>Compressor and pump rotors</li>
<li>Turbine and fan blades</li>
<li>Wide grinding wheels</li>
<li>Spindles</li>
<li>Miller machine shafts</li>
</ul>
<h2>Balanset-1A Balancing Process</h2>
<p>The Balanset-1A facilitates a streamlined rotor balancing process, ensuring high accuracy and repeatability. The process involves several key steps:</p>
<h3>1. Equipment Preparation</h3>
<p>Begin by positioning vibration sensors perpendicular to the rotorвs axis of rotation. Secure a laser tachometer on a magnetic stand, aiming it at a reflective tape attached to the pulley. Connect the sensors to the Balanset-1A device and link the device to a laptop via USB. Launch the Balanset software and select the two-plane balancing mode.</p>
<h3>2. Initial Vibration Measurement</h3>
<p>Weigh a test mass and record its weight and installation radius. Start the rotor and measure the initial vibration levels to identify the amplitude and phase of the existing imbalance.</p>
<h3>3. First Plane Balancing</h3>
<p>Attach the test mass to the first balancing plane corresponding to the first sensor. Run the rotor again and measure the vibration. A significant change (at least 20%) in amplitude or phase indicates that the imbalance has been partially corrected.</p>
<h3>4. Second Plane Balancing</h3>
<p>Move the test mass to the second balancing plane where the second sensor is located. Measure the vibrations once more. The software uses this data to calculate the precise placement and weight of the corrective masses needed.</p>
<h3>5. Correcting the Imbalance</h3>
<p>Based on the measurements, the Balanset software provides recommendations for the weights and angles of the corrective masses. Remove the test mass, prepare the corrective weights as per the softwareвs instructions, and install them at the calculated angles in the rotorвs direction of rotation.</p>
<h3>6. Final Verification</h3>
<p>Run the rotor for a final vibration check. If vibrations are within acceptable limits, the balancing process is complete. If further adjustments are needed, the software will guide additional corrections.</p>
<h2>Key Features of Balanset-1A</h2>
<ul>
<li><strong>Portability:</strong> The Balanset-1A is housed in a compact, durable case, making it ideal for on-site and fieldwork.</li>
<li><strong>User-Friendly Software:</strong> Intuitive software connects seamlessly to a laptop, offering step-by-step guidance through the balancing process.</li>
<li><strong>Multi-Functional:</strong> Combines vibrometer and balancing functionalities, allowing for comprehensive vibration analysis and precise balancing.</li>
<li><strong>High Accuracy:</strong> Delivers precise measurements with phase accuracy up to В±1В° and vibration metrics within В±5%, suitable for critical balancing tasks.</li>
<li><strong>Customizable Options:</strong> Features like polar graph visualization and ISO 1940 tolerance calculations adapt Balanset-1A to various industrial requirements.</li>
<li><strong>Ease of Use:</strong> Designed for users with varying levels of expertise, the device simplifies complex balancing tasks and archives data for future reference.</li>
<li><strong>Serial Production Support:</strong> Ideal for high-volume balancing tasks, allowing data storage and reuse to enhance efficiency.</li>
<li><strong>Flexible Operation:</strong> Can function without a tachometer for basic vibration monitoring or with it for detailed phase analysis.</li>
<li><strong>Reliable and Supported:</strong> Comes with a one-year warranty and robust technical support from Vibromera.</li>
<li><strong>Cost-Effective:</strong> Offers excellent value with competitive pricing, making it accessible for both large-scale manufacturing and small workshops.</li>
</ul>
<h2>Ensuring Quality and Reliability</h2>
<p>Proper rotor balancing with Balanset-1A ensures that machinery operates smoothly, reducing maintenance costs and preventing downtime. Before initiating the balancing process, itвs essential to ensure that the rotor is mechanically sound, securely mounted, and free from contaminants that could affect the measurements.</p>
<p>Additionally, conducting a preliminary static balance can significantly improve the effectiveness of the dynamic balancing process. By manually positioning the rotor and adding an initial test mass, preliminary adjustments can be made to minimize vibrations during the first balancing runs.</p>
<h2>Conclusion</h2>
<p>The <strong>Balanset-1A</strong> is an indispensable tool for industrial rotor balancing, combining advanced technology with user-friendly features to deliver precise and reliable results. Its versatility, accuracy, and portability make it a valuable asset for any industrial setting, ensuring machinery operates at peak performance with minimal vibrations and extended equipment life.</p>
Contact Information:
For more information about our Balanset balancing devices and other products, please visit our website: https://vibromera.eu.
Subscribe to our YouTube channel, where you will find instructional videos and examples of completed work: https://www.youtube.com/@vibromera.
Stay updated with our latest news and promotions on Instagram, where we also showcase examples of our work: https://www.instagram.com/vibromera_ou/.
<a href="https://www.facebook.com/marketplace/item/350151228150722">Buy Balanset-1A on Facebook Marketplace</a><br>
<a href="https://www.machinio.com/listings/98380246-dynamic-balancer-balanset-1a-oem-kit-in-portugal">Balanset-1A OEM on Machinio</a><br> |
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